在精密制造领域，模头的平面度、表面粗糙度和尺寸精度直接影响着产品的性能与稳定性。为进一步巩固在高精度涂布模头和光学级挤出模头领域的技术优势，精诚历时两年，重磅引进冈本4米静压精密平面磨床。
In precision manufacturing, die flatness, surface roughness, and dimensional accuracy directly determine product performance and stability. To further consolidate its technical edge in high-precision slot-die coating and optical-grade extrusion flat dies, JCTIMES has, after two years of preparation, made a major investment to introduce an Okamoto 4-meter hydrostatic precision surface grinder.
经过精密调试后，该设备已正式投入使用。今天，我们带您走进梦工场，感受这一技术突破带来的震撼。
Following meticulous commissioning, the equipment is now fully operational. Today, step inside the Dream Factory and experience the impact of this technological breakthrough firsthand.
一、行业标杆级环境配置
Benchmark-class environmental infrastructure
为了匹配精密加工要求，精诚量身打造了行业标杆级的车间环境，确保其在最优条件下运行。
To meet precision-machining requirements, JCTIMES has purpose-built a benchmark-class shop environment so the grinder runs under optimal conditions.
高标准地基：根据磨床的最高标准，精诚建造了独立的基础，确保设备运行时无任何震动干扰。
High-spec foundation: an isolated, dedicated base engineered to the grinder’s highest specification, eliminating vibration interference during operation.
恒温环境：车间温度全年保持在 20℃ ± 1℃，有效避免热变形，最大限度保证加工精度。
Constant-temperature control: maintained at 20 °C ± 1 °C year-round to prevent thermal deformation and maximize machining accuracy.
空气洁净：新风系统每半小时全量更换一次空气，保持车间空气清新，降低粉尘和湿度波动。
Clean, refreshed air: the fresh-air system fully renews workshop air every 30 minutes, keeping air clean while reducing dust and humidity fluctuations.
专业砂轮定制：结合二十多年精密加工经验，精诚定制多款高精度砂轮，粒度最细可达3000目，确保实现镜面级平面抛光效果。
Custom grinding wheels: drawing on 20+ years of precision-machining experience, JCTIMES has customized multiple high-precision wheels, with grit sizes up to 3000 mesh, enabling mirror-grade planar polishing.
二、挑战精密制造极限
Pushing the limits of precision manufacturing
这台冈本4米静压精密磨床在多个领域都突破了传统加工精度的极限，具体表现如下：
This Okamoto 4-meter hydrostatic precision surface grinder breaks conventional accuracy limits on multiple fronts:
超长加工能力：一次加工长度可达4米，满足宽幅模头的整体加工需求。
Ultra-long machining capability: single-pass length up to 4 m, enabling integral machining of wide-format flat dies.
极致直线度：全长4米的直线度可达到1μm，处于国际一流水平。
Extreme straightness: ≤ 1 μm over the full 4 m travel (world-class).
镜面级表面质量：磨削表面粗糙度Ra ≤ 0.03μm，实现光学级的平面抛光效果。
Mirror-grade surface finish: Ra ≤ 0.03 μm, achieving optical-grade planar polishing.
稳定的重复精度：设备长期运行后，4米直线度的稳定性控制在2μm以内。
Stable repeatability: after extended operation, 4 m straightness stability held within 2 μm.
三、推动行业创新
Driving industry innovation
此次引进不仅标志着精诚在多台大型精密磨床基础上的再次突破，还代表着精诚在投资和技术创新方面的战略眼光。这一举措将极大提升精诚在显示行业、钙钛矿新能源、光学膜材等领域的高精密挤出、涂布模头制造能力。
This introduction not only marks another leap beyond our existing fleet of large precision grinders, it also reflects JCTIMES’s strategic foresight in capital investment and technology innovation. It will significantly enhance our capability to manufacture high-precision extrusion flat dies and slot-die systems for the display industry, perovskite photovoltaics (new energy), and optical film materials.
