在挤出成型中,真正的成本与价值瓶颈,往往在于对熔体从挤出机到模头这“最后一程”的精密控制。其流量与压力如同生产线的脉搏,任何细微的波动都可能被“打印”在制品上——表面波纹、厚度不均或光学缺陷,最终推高废品率与原料损耗。
In extrusion forming, the true cost-and-value bottleneck often lies in the precise control of the melt along the “last mile”—from the extruder to the die (extrusion flat die). Melt flow rate and pressure are the line’s pulse; even minute fluctuations can be “printed” onto the product—causing surface ripples, gauge nonuniformity, or optical defects, ultimately driving up scrap rates and raw-material loss.
精诚全新一代计量齿轮泵,正是为解决这一核心矛盾而来。
The new-generation melt metering gear pump from JCTIMES is engineered to resolve this core contradiction.
1. 精度:从“短期稳定”到“长期可信”
Accuracy: From “Short-Term Stability” to “Long-Term Confidence”
面对温度与负载的波动,传统泵的计量精度易发生漂移。精诚采用新一代结构设计与加工精度控制技术,实现了更高体积效率与更低脉动。尤其对微小流量与比例变化的响应更灵敏,适合那些连续化生产,且对停机风险和维护成本高度敏感的客户。。
Under fluctuations in temperature and load, the metering accuracy of conventional pumps tends to drift. With a new-generation structural design and tighter machining-precision control, JCTIMES achieves higher volumetric efficiency and lower pulsation. It is especially responsive to small flow rates and ratio changes, making it ideal for customers running continuous production who are highly sensitive to downtime risk and maintenance costs.
2. 压力:从“勉强应对”到“从容拓展”
Pressure: From “Barely Coping” to “Confident Expansion”
通过对泵体强度与密封系统的全面升级,赋予了更高的承压能力与输送推力。泵前后压差从20MPa提升至25MPa,最大出料端压力达到37MPa,这不仅是数据的提升,更是为您解锁了更高性能材料与复杂产品设计的工艺边界。
Through a comprehensive upgrade of housing strength and the sealing system, the pump gains higher pressure capability and stronger conveying thrust. The differential pressure across the pump is increased from 20 MPa to 25 MPa, and the maximum discharge pressure reaches 37 MPa. This is more than a numerical improvement—it expands your process envelope for higher-performance materials and more complex product designs.
3. 可靠:从“定期维护”到“长效运行”
Reliability: From “Scheduled Maintenance” to “Long-Life Operation”
非计划停机是连续化生产的最大敌人。新一代泵的寿命提升源于传动、轴承与密封系统的协同设计与磨损优化,齿轮寿命显著延长30%,而整体效率提高20%。并通过优化配合间隙并革新流体自润滑系统,实现剪切热降低约20%,大幅降低了异常卡停几率。从而实现更长的免维护运行时间、更低的意外故障率。
Unplanned downtime is the biggest enemy of continuous production. The next-generation pump’s longer lifecycle comes from coordinated design and wear optimization across the drive train, bearings, and sealing system. Gear life is extended by 30%, while overall efficiency increases by 20%. In addition, by optimizing running clearances and upgrading the self-lubricating fluid system, shear heating is reduced by approximately 20%, significantly lowering the risk of abnormal downtime and stoppage—enabling longer maintenance-free operation and a lower unexpected failure rate.
4. 适应:从“专用设备”到“柔性核心”
Adaptability: From “Dedicated Equipment” to a “Flexible Core”
从最小排量10ccm到最大2460ccm的规模化输出,以及对剪切敏感材料的友好特性,使得该系列可贯穿研发与量产全周期,最大化您的投资回报。我们交付的不只是一台高性能泵,更是您掌控生产终极品质与成本的话语权。
With scalable output ranging from a minimum displacement of 10 cc/rev to a maximum of 2,460 cc/rev, plus a shear-friendly profile for shear-sensitive materials, this series supports the full lifecycle from R&D trials to mass production, maximizing your profit on investment. We deliver not only a high-performance pump, but also your ability to take control of the ultimate levers of quality and cost in production.