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决胜高产能赛道?精诚柱式过滤器助您轻松拿捏!

2025-12-30 最新消息 NEW


高端薄膜与光学级片材的生产,往往意味着高线速度、连续作业周期与巨大产能输出。在此背景下,原料过滤是必门槛,而保障整个系统稳定运行能力才是核心。一旦因过滤环节的波动引发缺陷或非计划停机,损失的将是宝贵的产能与交付承诺。

High-end films and optical-grade sheets typically run at high line speeds, with continuous operating cycles and massive throughput. In this context, melt filtration is a mandatory gate—but the real priority is ensuring system-wide operational stability. Once fluctuations at the filtration stage trigger defects or unplanned downtime, what’s lost is not only material, but valuable capacity and delivery commitments.

精诚柱式过滤器的价值,远不止于过滤本身为高产能生产量身定制的 “稳定器” 换网过程不停机,换网时间≤2秒,专利设计的引料排气系统,有效排除熔体中的气体,从源头杜绝气泡、针孔等内在瑕疵,提升产品光学性能与良率。

The value of the JCTIMES dual-piston screen changer goes far beyond filtration itself—it is a production stabilizer purpose-built for high-throughput lines. Screen changes are non-stop, completed in ≤ 2 seconds. A patented melt priming and degassing system effectively removes entrained gases from the melt, preventing intrinsic defects such as bubbles and pinholes at the source—thereby improving optical performance and yield.

“大容量”架构,守护连续生产

Protecting Continuous Production with a High-Capacity Architecture

通过双柱设计,实现了数倍于传统单网的过滤面积。延长有效过滤周期,将不可预知的维护空窗,转化为可规划的有效运行时间以型号250B为例,过滤面积2x600 cm²,最大产能6000kg/h。

With a dual-piston design, it delivers a filtration area several times that of conventional single-screen systems. This extends effective filtration intervals, converting unpredictable maintenance downtime into schedulable uptime.

For example, Model 250B provides a filtration area of 2 × 600 cm² and supports a maximum throughput of 6,000 kg/h.

“等压差”流道,捍卫工艺窗口

Equal Pressure-Drop Design: Defending the Process Window

通过精密流道设计与无缝切换机制,确保在换网瞬间,熔体压力波动被抑制在极低水平(系统压力±1.5%以内。这相当于为下游精密模头与计量泵,提供了一个绝对稳定的来料条件

Through precision manifold engineering and a seamless changeover mechanism, melt-pressure fluctuation during screen changes is kept extremely low (within ±1.5% of system pressure). In effect, this provides downstream precision dies (extrusion flat dies / coating dies) and metering gear pumps with a highly stable melt supply condition.

“高耐压”,承载高产运行

High-Pressure Rating: Built for High-output Operation

稳定的前提,是硬件在极限工况下的绝对可靠。柱式结构整体刚性、特种合金的选用与主动补偿的密封技术,确保系统在承受高达40MPa压力300℃高温的持续冲击时,性能稳定。这不仅是参数的达标,更是对高强度连续生产承诺的硬件背书

Stability starts with absolute hardware reliability under extreme conditions. The dual-piston structure’s overall rigidity, the use of specialty alloys, and an actively compensated sealing technology ensure stable performance under sustained impact at up to 40 MPa and 300°C. This is more than meeting specifications—it is the hardware-level guarantee behind a commitment to high-intensity, continuous production.

精诚提供的不仅是一台过滤器,更是一套融入整线、保障输出的稳定解决方案。我们愿以在此领域的专注与沉淀,成为您提升产线核心竞争力、兑现高端市场承诺的可靠伙伴。

What JCTIMES delivers is not merely a filter—it is an integrated stability solution that fits into the entire line and safeguards output. With our long-term focus and accumulated expertise in this field, we are ready to be your reliable partner in strengthening line competitiveness and delivering on high-end market commitments.

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